For many years, the spring–loaded connector has given smart devices excellent mechanical and electrical performance. One of its fast and smooth usages is seen in Bluetooth headphones because of its highly reliable and accurate interconnect mechanism. Want to learn more about this phenomenon? Keep on reading.
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What Is the Spring Loaded Connector?
A spring-loaded connector is used to connect two components electrically. These connectors ensure a strong connection is constantly available on almost all surfaces, even in environments where ambient oscillations and vibrations might hinder contact. Another use of spring-loaded connectors in smart devices is to charge rechargeable batteries.
How Does Spring-Loaded Connector Work In Bluetooth Headsets?
In Bluetooth headphones, the spring-loaded connector serves as a connector, linking the charging station and the headphones and creating a bridge between them to ensure that power is usually transported. The spring-loaded connector charges both the lithium-ion battery inside its battery case and the external charger. It examines the charging case’s internal battery output to charge the headset. Additionally, it has a safety protection feature that guards against short circuits, over-currents, overcharging, and over-discharging of the internal lithium battery.
The Bluetooth headset battery case’s PCB power supply must also provide external power through the pogo pin connector. Through an internal charging circuit, the headset charges its internal battery. The multi-pin connector can then be inserted into the charging box when the Bluetooth headset requires power to automatically regenerate the battery pack. As to how to mount the spring-loaded connector on a Bluetooth headset, it may vary from different Bluetooth, and the design of Bluetooth should be considered.
Things to Pay Attention to When Using Pogo Pin Connectors
The multi-pin connector plays a significant part in many devices, such as Bluetooth headsets. When using these components, there are some considerations to make sure the digital device operates without a hitch.
§ Functionality
When choosing pogo pin products, one should consider the operating capacity and compression of the environment in which it will be used since spring-loaded connectors are only available in a specific compression/extension range. It is advised that the Pogo Pin’s compression be 2/3 of its entire stroke. If there is an insufficient forward force or too little pressure applied to the pipe mouth, impedance instability will result in inconsistency. If there is too much pressure applied, it will damage the pogo pin.
§ Direction of Contact
The pogo pin’s contact area, contact force, and contact resistance are all directly impacted by the contact direction, as is the contact resistance. Headphone pogo pins are getting smaller and smaller. To use the perfect pogo pin for your Bluetooth headphones, attention must be given to the contact direction in the initial design and selection.
§ Assembly
Care must be taken during assembly to avoid damaging the nozzle, which could result in jamming. Avoid using other non-vertical spring-loaded connectors and applying pressure from the side. However, if the pressure is too high, it will hit the piston and result in damage to the pin; if the pressure is too low, the positive force won’t be enough to stabilize the impedance. Moreover, special attention should be paid during the manufacturing process to avoid glue coming into contact with pogo pins.
About Pomagtor Precision
As spring-loaded connectors are in high demand in the industry as more and more gadgets are becoming portable. What’s important is that you must work with a reputable pogo connector supplier if you want your manufactured product to succeed in the market.
Pomagtor Precision is a one-stop shop for all your pogo connector needs. For the past 15 years, they have concentrated on the pogo pin industry and provided the best connector options for developing digital machines. The company is the ideal option for docking portable devices for data as well as charging batteries in portable instruments, such as Bluetooth headsets. Pomagtor Precision’s spring-loaded connector is simple to integrate into any system and comes in a wide range of options depending on the design you need. If you are quality conscious, don’t worry. The company always conducts a 100% thorough inspection.
