New technology developments lead to the refinement of industrial mass productions. An excellent example is a hydraulic press employed for brake pad backing plates production. A hydraulic press is a mechanical device that uses the flow of a fluid (typically hydraulic oil) to develop a force applied to compress different kinds of materials. The equipment applications are many and can be utilized for molding, punching, forging, and metal forming.
In this brief article, we will look at brake pad production machines. Specifically, we will talk about the advantages of newly developed automatic equipment over the traditional one.
About brake pad backing plate
The hydraulic press can be a more efficient instrument of the mechanical press when it comes to metal forming. The machinery can process hard materials, creating more intricate shapes. The hydraulic press can also be used to produce brake pad backing plates effectively. Auto brake pads are composed of the backing plate, and friction materials with a wheel cylinder mounted on the surface. The primary function of brake pad backing plates is to hold the whole braking system together, granting its correct operation.
Brake pad backing plate: Traditional production
A traditional hydraulic press is composed of a set of cylinders, punches, hydraulic pipes, and a die. The operators of the machinery need to feed or position the materials on the lower die. At that point, the worker must make sure of the right stock placement and then activate the pressing cycle.
The traditional model of a brake pad production machine occupies large areas of the plant. The manufacturing requires a production line composed of multiple punch presses and four stations mold in four die sets. The vast spaces utilized by the machines make it harder to organize the production process effectively.
Besides, managing four instruments demands to hire a higher labor force. Manufactures need to find capable hands to handle the brake pad backing plate producing process. In these regards, the factory needs to bear all the associated costs and risks.
Brake pad backing plate: Automatic production advantages
A well-known name in the hydraulic press manufacturing is the one of Dekuma. Here, we will look at their novel automatic brake pad production machine, which is realized in joint-venture with Cosmos Machinery.
Automatic equipment is composed of a welded frame structure protecting the press and four robot arms for the processing. At the base, the operators place the raw materials into the rotary loading device and pick up the final product in the unloading area. On the top of the machine, there are the oil chiller and the motor.
Now, what are the advantages of automatic production when compared to the classic one? First of all, brake pad backing plate automatic machines use a single frame hydraulic press to replace the punch production line. With four stations mold in one die set, the space occupied by the machinery is highly reduced (requiring just 4.6×2.8 meters).
Furthermore, the production efficiency can reach 14 pieces/minute, which is equivalent to the efficiency of traditional punch presses. Besides, when all is contained in one unit, the press requires just one worker handling the backing plates at loading and unloading devices. With this method, not just the productivity is improved but also the safety of the staff, that do not require to come in contact with the dangerous pressing area.
The third crucial aspect is related to energy saving. Compared with a traditional designed hydraulic press the automatic version can achieve a 30-50% better energy saving result. In addition, automatic press motors can secure a low level of consumption in idle time. Compared to the noisy old induction engine, the new generation motors emit low noise.
Conclusion
These are the main advantages of automatized brake pad backing plate production over the traditional one. We strongly suggest for your business to rely on cutting edge technology and reliable suppliers.
Dekuma is one of the leading providers of rubber, plastic, and metal processing technologies. Established in 2004, the company is dedicated to providing a total solution for customers on a turn-key basis for the implementation of rubber injection molding machine, extrusion lines, and hydraulic presses.
If you are interested in enhancing your production efficiency, Dekuma is the right partner for you.
