As an electronics manufacturing services provider, you already realize the importance of quality inspections on every component your factory works on. Regardless of the end product you need to produce, inspecting the SMT process applied to printed circuit boards is of utmost importance. AOI machines allow for industrial inspection on printed circuit boards before they are used to produce a final electronic product. With Maker-ray’s diverse selection of optical inspection solutions, you can effectively streamline the inspection process in your manufacturing plant.
Overview of AOI
Automated optical inspection has gained significant interest over the last couple of years. One of the primary reasons for this is that it helps improve the inspection process in SMT environments, as well as several other areas of manufacturing. AOI devices are used in cases where you work with printed circuit boards. Defects on these boards are certainly not uncommon – and by knowing about a defect early in the manufacturing process, you can save yourself the trouble of having to disassemble and reconstruct electronic devices later on.
The AOI machine combines different parts to provide optical inspection solutions. This includes a lens capable of taking high-resolution photos of the circuit board, along with an image processing unit that, combined with AI, looks for any faults in the circuitry and parts assembled on these boards.
Some of the significant benefits that the implementation of an automated optical inspection system offers include the following:
The accuracy in terms of detecting missing components, skew elements, scratches, stains, and misaligned chips becomes much greater. This helps to identify any faults with printed circuit boards before they become major problems.
- There’s some initial learning curve, and the system needs to be programmed, but once those steps are done, it becomes incredibly easy to use the automated optical inspection device to inspect printed circuit boards.
- There is a reduced need for manual inspections, which saves a lot of time. The inspectors that usually spend hours analyzing circuit boards can now spend their time on tasks that are more productive – thus further contributing to the overall operational efficiency throughout the manufacturing process.
- AOI machines are relatively compact, which ensures they will not take up a considerable amount of space in your manufacturing environment.
Maker-ray: a Reliable AOI Solution Provider
With such a diverse range of AOI solution providers, you may have a hard time finding a partner that you can rely on. It’s essential to consider a range of factors, such as the technology used by each of these providers. Maker-ray sets itself in a unique position within the industry by providing quality, accurate, and reliable AOI solutions.
Maker-ray uses the latest artificial intelligence breakthroughs to provide AOI solutions you can rely on. The company has a large operational space to deliver, even when the supply-demand is high. The use of high-end parts and the latest software solutions in each of the AOI systems offered by Maker-ray also adds to the convenience that comes with this company.
Maker-ray has a 70% R&D staff count, and their line of AOI products all have patent certificates. They also offer a stable production capacity and deliver any solutions bought from them within one month. The company can also provide FAE services and a range of training solutions to ensure your staff members are ready to start using automatic optical inspection systems by the time your order arrives. With over 10 years of experience, Maker-ray brings you years of expertise to help implement reliable solutions to enhance your electronic manufacturing process.
Conclusion
What sets Maker-ray aside from many alternative providers of optical inspection systems is that the company fully embraces artificial intelligence and big data. This helps bring greater precision to inspections conducted with the AOI solutions from Maker-ray. The company has been in the business for more than a decade and continues to strive toward better-quality optical inspection solutions. Get in touch for a quotation or to find out how Maker-ray can help improve the efficacy of your inspection process.
